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    高效過濾器檢漏流程

    來(lái)源: 時(shí)間:2014-11-06 16:52:42 瀏覽次數(shù):

    檢漏的目的:
    1.高效空氣過濾器的材料無(wú)破損;
    2.安裝恰當(dāng)。

       高效過濾器本身的過濾效率一般由生產(chǎn)廠家檢測(cè),出廠時(shí)附有濾器過濾效率報(bào)告單和合格證明。對(duì)制藥企業(yè)來(lái)說(shuō),高效過濾器檢漏是指高效過濾器及其系統(tǒng)安裝后的現(xiàn)場(chǎng)檢漏,主要是檢查過濾器濾材中的小針孔和其他損壞,如框架密封、墊圈密封以及過濾器構(gòu)架上的漏縫等。檢漏的目的是通過檢查高效過濾器及其與安裝框架連接部位等處的密封性,及時(shí)發(fā)現(xiàn)高效過濾器本身及安裝中存在的缺陷,采取相應(yīng)的補(bǔ)救措施,保證區(qū)域的潔凈度。


    高效過濾器檢漏的方法
       高效空氣過濾器泄漏測(cè)試基本上是把挑戰(zhàn)微粒施放在高效空氣過濾器上游,然后在高效空氣過濾器表面與邊框用微粒探測(cè)儀器搜尋有無(wú)泄漏。泄漏測(cè)試有幾種不同的方式,適用在不同的場(chǎng)合。

    測(cè)試方式有:

    1.氣膠光度計(jì)測(cè)試法
    2. 微粒計(jì)數(shù)器測(cè)試法
    3.全效率測(cè)試法
    4.外氣測(cè)試法

    說(shuō)明如下。

    PAO檢漏屬于氣溶膠光度計(jì)測(cè)試法
    氣溶膠光度計(jì):
       氣膠光度計(jì)測(cè)試法是最早期的測(cè)試方式,但是因?yàn)樾Ч浅:?,到今天仍舊沿用。
       氣膠光度計(jì)(Aerosol Photometer)是微粒計(jì)數(shù)器的一種,也是使用雷射科技,但是它在掃描空氣樣本的微粒之后,所給的是微粒的總體強(qiáng)度,不是微粒數(shù)目。DOP是一種油性化學(xué)物質(zhì),加壓或加熱霧化之后,可以產(chǎn)生次微米等級(jí)的微粒,可用來(lái)仿真無(wú)塵室的微粒,因此被當(dāng)成驗(yàn)證微粒。 泄漏的定義是泄漏出上游濃度萬(wàn)分之一,由于氣膠光度計(jì)可以直接顯示上下游微粒濃度的比值,因此掃描高效空氣過濾器非常方便。也正因其準(zhǔn)確、可靠,美國(guó)食品與藥品管制局(FDA)規(guī)定,在其管轄范圍內(nèi)(食品加工場(chǎng)所與醫(yī)療制藥場(chǎng)所),所有的高效空氣過濾器泄漏測(cè)試必須使用DOP與氣膠光度計(jì)。


        一段時(shí)間以來(lái),因被懷疑對(duì)人有致癌作用,現(xiàn)常以 DOS ( Dioctylsebaeate 癸二酸二辛脂)亦稱 DEHS[di(2-ethylexyl)sebacate] 及 PAO(polyaphaolefin 聚 a 烯烴)等代替,但實(shí)驗(yàn)方法仍稱“ DOP 法”。

       大氣塵由于其濃度隨地點(diǎn)及時(shí)間等變化,有時(shí)較大,有時(shí)較低,一般不用來(lái)作為檢漏用。 FDA 指出在進(jìn)行檢漏時(shí),選用的氣溶膠應(yīng)符合一定的理化要求,不應(yīng)使用會(huì)引起微生物污染、造成微生物滋生的氣溶膠。

       DOP 發(fā)生器可分為熱發(fā)生和冷發(fā)生兩種,熱發(fā)生器是利用蒸發(fā)冷凝的原理,被霧化的氣溶膠粒子用加熱器蒸發(fā),并在特定條件下冷凝成微小液滴,去掉過大和過小的液滴后留下 0.3um 左右的霧狀 DOP 進(jìn)入風(fēng)道,粒徑分布在 0.1 ~ 0.3um 。冷發(fā)生器是指利用壓縮空氣在液體中鼓氣泡,經(jīng) laskin 噴管飛濺產(chǎn)生物態(tài)的多分散相 DOP 氣溶膠,最大分布粒徑在 0.65um 左右 。目前常用的熱DOP比較多,所以過濾器的效率要有保證。

     

    測(cè)試儀器:
       使用儀器為氣膠光度計(jì)(Aerosol Photometer)與微粒產(chǎn)生器(Aerosol Generator)。氣膠光度計(jì)的顯示版有模擬與數(shù)字兩種,每年必須校正一次。微粒產(chǎn)生器有兩種,一種是普通的微粒產(chǎn)生器,只要求高壓空氣,另一種是加熱型微粒產(chǎn)生器,要高壓空氣和電源,微粒產(chǎn)生器不需要校正。

    工具/原料

    • 氣膠光度計(jì)(Aerosol Photometer)

    • 微粒產(chǎn)生器(Aerosol Generator)

    • 高效空氣過濾器

    • 無(wú)塵服

    方法/步驟

    1. 1

      .在圖面上記錄高效空氣過濾器數(shù)量并編號(hào)。

      高效過濾器檢漏測(cè)試步驟
    2. 2

      確定空調(diào)系統(tǒng)正常運(yùn)轉(zhuǎn)并可供測(cè)試,風(fēng)速與風(fēng)量必需調(diào)整平衡完畢。  

    3. 3

      使用氣膠產(chǎn)生器在上游施放挑戰(zhàn)微粒,將PAO打入高效空氣過濾器上游,微粒濃度是大約每公升空氣含有10到20微克的PAO。微粒愈多愈容易找出泄漏,但是超過50微克以后差別不大,少于10則很難使用。微粒濃度可用風(fēng)量粗略計(jì)算,再用氣膠光度計(jì)確認(rèn)。

    4. 4

      上游微粒濃度確認(rèn)后,就可以在高效空氣過濾器表面掃描,尋找泄漏,必要時(shí)高效空氣過濾器四周可用塑料簾覆蓋以確保測(cè)試之準(zhǔn)確。

    5. 5

      在高效空氣過濾器表面掃描,掃描之路徑可由外而內(nèi)或沿長(zhǎng)/短邊迂回檢測(cè),其方式如下:

      a.每一高效空氣過濾器和其邊框均需測(cè)試。

      b.高效空氣過濾器之表面時(shí),將探漏器擺設(shè)如圖 (b),用短邊方向前進(jìn), 覆蓋全高效空氣過濾器。

      c.掃描高效空氣過濾器邊框時(shí),尤其高效空氣過濾器與Ceiling Grid之間,探漏器擺設(shè)可以如上圖(a)或(b),涵蓋全部接縫。

      d.利用微粒計(jì)數(shù)器之方錐形(10mm*60mm)采樣器置于高效空氣過濾器下 25mm左右,以50mm/sec速度儀動(dòng)。

      e.氣膠光度計(jì)上的讀數(shù)是上下游百分比值,因此若是數(shù)值大于0.01,即可懷疑為泄漏,可退回約100mm反復(fù)再測(cè),如果沒有持續(xù)高讀數(shù),則可繼續(xù)測(cè)試,反之即為有泄漏,需作記錄且日后修補(bǔ)或更換。

       

    6. 6

      高效空氣過濾器若有破損則應(yīng)修補(bǔ)或更新,然后重新再測(cè)。

    7. 7

      邊框若有泄漏,應(yīng)重新安裝、調(diào)整,直到無(wú)泄漏為止。

    8. 8

      記錄時(shí)必須登記掃描結(jié)果,泄漏狀況與處理方式。

      說(shuō)明:對(duì)于 HVAC 系統(tǒng)中的 HEPA, 為使氣溶膠到達(dá) HEPA 時(shí) 時(shí)的濃度均勻,可將氣溶膠直接從系統(tǒng)風(fēng)機(jī)的負(fù)壓一側(cè)引入,如要從風(fēng)管中引入,則應(yīng)在距 HEPA 至少 10 倍風(fēng)管直徑處引入,并盡量減少拐彎(美國(guó)環(huán)境科學(xué)和技術(shù)學(xué)會(huì))。一般情況下,保持上游氣溶膠達(dá)到要求濃度,且濃度波動(dòng)在一定范圍即可。對(duì)于層流罩、超凈臺(tái)上的 HEPA ,氣溶膠直接從系統(tǒng)風(fēng)機(jī)的負(fù)壓一側(cè)引入。 

       

      END

    注意事項(xiàng)

    • 驗(yàn)收基準(zhǔn) 
      1.凡是連續(xù)性讀值超過 0.01﹪視為泄漏,每一片高效空氣過濾器測(cè)試及修換后均不得有泄漏,邊框也不得有泄漏。 
      2.每一片高效空氣過濾器的修補(bǔ)面積不得大于高效空氣過濾器面積的3%。 
      3.任何修補(bǔ)長(zhǎng)度不得大于38㎜。  

    1.4 Air-Con & Ventilation System
      1.4
    空調(diào)及通風(fēng)系統(tǒng)

    Refer to hot-water system
     
    參照熱水系統(tǒng)

     

    Centrifugal Air Duct
      Fan/Centrifugal Blower
     
    離心式通風(fēng)機(jī)/離心式鼓風(fēng)機(jī)

    Common ventilation,
      dust content in air ≯150mg/m3, temperature ≤60℃, no corrosion. Body shell of
      fan use galvanized steel plate; its thickness must stand the weight of motor
      and other drive equipment. Examine and repair doors are at both sides. The
      fan is centrifugal fan; the air inlet of impeller must be arc to insure that
      the transition is fluent between air inlet and Venturi tube. Antisepsis and
      had passed the test of dynamic balance and static balance. The strap must
      selec according to 1.5 times of drive power, trap can be adjust in locale to
      make the test of balance. The axis is permanent airproof, and can be
      lubricated. Motor shall be concert with the load of fan,380V, IP54,
      insulation grade F. Must show its working noise (DB(A)).Fan must be with absorber,
      and show its numerical value of absorb. Each fan shall be provided with the
      isolation switch and connection point with BAS system. The spring shock
      absorber shall be applied as the centrifugal fan above 6#; the rubber pad
      shock absorber shall be applied as the centrifugal below 6#. The inlet and
      outlet of the fan shall be provided with flexible joints
     
    普通通風(fēng)、氣流含塵量150mg/m3、溫度≤60℃,無(wú)腐蝕性。外殼應(yīng)采取鍍鋅鋼板,鋼板厚度應(yīng)足以承受驅(qū)動(dòng)機(jī)構(gòu)和電機(jī)的重量;風(fēng)機(jī)兩側(cè)應(yīng)設(shè)有檢修門,風(fēng)機(jī)類型應(yīng)為離心風(fēng)機(jī),葉輪進(jìn)口文丘里管截面應(yīng)成圓弧形確保與風(fēng)機(jī)進(jìn)口文丘里管過渡順暢;風(fēng)機(jī)軸應(yīng)經(jīng)過熱處理達(dá)到硬度HB370等級(jí);表面應(yīng)進(jìn)行防腐處理,并連同葉輪一起進(jìn)行動(dòng)靜平衡測(cè)試;皮帶應(yīng)按照驅(qū)動(dòng)功率的150%選型,且可以調(diào)節(jié)以便進(jìn)行現(xiàn)場(chǎng)的系統(tǒng)平衡;軸承應(yīng)是永久密封,并可潤(rùn)滑;電機(jī)應(yīng)與風(fēng)機(jī)負(fù)載緊密配合,380V,IP54,絕緣等級(jí)F;應(yīng)明確標(biāo)明風(fēng)機(jī)運(yùn)行噪音值(dB(A));應(yīng)配有減振器,并標(biāo)明減振量。每一風(fēng)機(jī)應(yīng)帶有就地控制開關(guān),并可連接信號(hào)至BAS系統(tǒng)。6#以上的離心風(fēng)機(jī)應(yīng)采用彈簧減震器,6#以下的離心風(fēng)機(jī)可采用橡膠墊減震器,風(fēng)機(jī)進(jìn)出口應(yīng)設(shè)有柔性接頭

    WOLTER, TWIN-CITY,
      Greenheck, Kruger        

    沃特、雙城、格林瀚克、科祿格、

    AHU(Air Handling
      Unit with Heat Recovery) & PAU(Pre-Cooling Air Handling Unit)
     
    空氣處理機(jī)組/預(yù)冷空調(diào)箱

    Unit
      construction and unit assembly complies with DIN EN 1886 and VDI 6022. The
      thickness of the AHU panels is required more than 70mm and the specific
      volume of the insulation material are required more than 55kg/m3. Insulation
      material is required to use mineral fibre. The flame resistance shall be
      reached the A. Contractor shall supply, install, testing, and service in
      accordance strictly with drawings, criterion and specification
     
    施工和裝配按照德國(guó)標(biāo)準(zhǔn)DINEN1886VDI6022,AHU Panels厚度大于70mm,絕熱材料容重大于55kg/m3,絕熱材料選用礦棉纖維,A級(jí)阻燃。承包商應(yīng)嚴(yán)格按照?qǐng)D紙、規(guī)范及本項(xiàng)目技術(shù)文件供應(yīng)、安裝、調(diào)試及服務(wù)

    AL-KO, Robatherm,
      Carrier, Klingenburg (heat recovery)
     
    愛科、羅百特、開利

    克林根堡(用于能量回收段)

    Constant temp &
      humidity air conditioner
     
    機(jī)房精密空調(diào)

    Precision
      air-conditioning for IT& computer room, Indoor units shall be provided
      with the isolation switch and connection point with BAS system. Contractor shall
      provide all air-cons intact and effective documents and test records in
      accordance with Specification.
     
    用于空調(diào)和IT房間,每一室內(nèi)機(jī)應(yīng)帶有就地控制開關(guān),并可連接信號(hào)至BAS系統(tǒng)。所有空調(diào)設(shè)備需要提供技術(shù)規(guī)范說(shuō)明書中所有完整有效的資料和測(cè)試記錄

    Caros, Emerson,
      HAIRF/HiRef, Stulz
     
    卡洛斯、艾默生、海瑞弗、史圖斯

    Outdoor split air
      conditioners
     
    分體空調(diào)

    Used for cooling for
      general offices in summer. In order to correctly install the split air
      conditioner, the Contractor must provide all necessary units, materials and
      cabling. The protection class of outdoor unit must be suitable for outdoor
      use and shall be no lower than IP55, 220V. All materials to be used for
      silence and heat insulation must conform to the latest requirements of local
      fire department. The appropriate units shall be provided according to the
      requirements specified in the drawing and equipment list to satisfy maximum
      cooling amount in summer. The air conditioner shall have single cooling
      functions according to the design requirements; the coolant of air
      conditioning shall be no harm to environmental protection. All outdoor units
      shall be installed on the channel-steel foundation and have protection for
      rain-proof. The units shall include compressor, condenser coil, fan, engine,
      access opening of control box and control desk control panel for use and
      maintenance. The position and layout of condenser must be free from space
      constraint and avoid to circuit for hot air. Cabling from indoor units to the
      control panels shall also be the contractor’s works scope, the operation
      signal and disturbance signal of each outdoor air-conditioner must have the
      function accessing the BAS. Indoor units shall be provided with the isolation
      switch and connection point with BAS system
     
    普通辦公室夏季制冷,為了正確地安裝分體式空調(diào)機(jī)組,承包商須供應(yīng)所有必需的裝置,材料及配線。室外機(jī)組防護(hù)等級(jí)必須適合室外使用,且不得低于IP55,220V。所有用作消音及保溫的材料必須符合當(dāng)?shù)叵谰值淖钚乱?。須按照?qǐng)D紙?jiān)O(shè)備表內(nèi)所示要求提供合適的機(jī)組設(shè)備以滿足夏季的最大冷凍量的要求。空調(diào)器應(yīng)按設(shè)計(jì)要求具備單冷功能,冷媒必須對(duì)環(huán)境無(wú)害。所有室外機(jī)組應(yīng)裝配在整體型鋼基礎(chǔ)上并有防雨措施。機(jī)組應(yīng)包括壓縮機(jī)、冷凝盤管、風(fēng)扇、發(fā)動(dòng)機(jī)、控制箱檢查口和使用維修控制面板。冷凝器的位置和布置必須避免空間限制和熱空氣的二次流通。包括室內(nèi)機(jī)與控制器間的電線,每一室外機(jī)組的狀態(tài)信號(hào)及故障信號(hào)具備可接入BAS系統(tǒng)功能;每一室內(nèi)機(jī)應(yīng)帶有就地控制開關(guān),并可連接信號(hào)至BAS系統(tǒng)

    DAIKIN, YORK,
      MITSUBISH, TRANE, CARRIER
     
    大金、約克、三菱、特靈、開利
      National famous brand: Haier, Gree, Midea
     
    海爾、格力、美的

    Multi-split Air
      Conditioning System    
     
    空調(diào)多聯(lián)機(jī)

     

    DAKIN, YORK,
      MITSUBISH
     
    大金、約克、三菱
      National famous brand: Haier, Gree, Midea
     
    海爾、格力、美的

    Fan coil
     
    風(fēng)機(jī)盤管

     

    DAIKIN, YORK,
      MITSUBISH
     
    大金、約克、三菱
      National famous brand: Haier, Gree, Midea
     
    海爾、格力、美的

    Air duct
      heater/Cooler
     
    風(fēng)管加熱器/冷卻器

     

    Trox, Halton,
      Zehnder,
     
    妥思、霍爾頓、森德

    Noise
      silencer/Muffler

    消音器

    Common
      ventilation, dust content in air ≯150mg/m3, air supply temperature in winter
      23℃, outdoor natural wind in summer, no corrosion. Including the mufflers for
      square and round pipes. The shell shall be made by the galvanized steel sheet
      and the joints shall be sealed. The over-sized muffler shell shall be fixed
      with strips. The silent pad shall be made by the non-textile glass fiber
      material. Before formal installation, the contractor shall submit specific
      muffler selection and technical parameter sheets. The data in the technical
      parameter sheet shall cover each-muffler manufacturer, brand, model, size,
      weight, quantity of silent pad, resistance loss and noise parameter. The
      above parameters shall be given based on the muffler flow and length
      appointed in the drawings
     
    普通通風(fēng),氣流含塵量150mg/m3,送風(fēng)溫度冬季為23℃,夏季為室外自然風(fēng),氣流無(wú)腐蝕性。外形為方形或圓形。外殼鍍鋅鋼板制作,接縫處做密封處理,超大尺寸外殼需做加固處理,消聲片由非織物玻璃纖維材料制作。正式安裝前,承包商應(yīng)提交詳細(xì)的消聲器選型及技術(shù)參數(shù)表,數(shù)據(jù)應(yīng)包含每臺(tái)消聲器的制造商、品牌、型號(hào)、尺寸、重量、每臺(tái)消聲器的消聲片數(shù)量、阻力損失、消聲參數(shù)等,這些參數(shù)應(yīng)基于圖紙給定的消聲器流量及長(zhǎng)度

    Trox, Halton, shinelong
     
    妥思、霍爾頓、顯隆

    All kinds
      Damper(incl. electrical damper) grille
     
    各種風(fēng)閥(包括電動(dòng)風(fēng)閥)

    General
      ventilation system, dust content in air
    150mg/m3, temperature ≤60, humidity 85%. De-smoke system, in case of fire: temperature
      ≤280
    ; normal: dust
      content in air
    150mg/m3,
      temperature ≤60
    ,
      humidity
    85%. The
      dampers must opposed multi-blade dampers. Case, shall not produce vibration
      or sound. The air leakage volume is not higher than 5% when the dampers
      closed. There is excellent seal between body and shaft. Fire damper shall
      conform to the requirements of local fire department and relevant Chinese
      regulation or code. Fire damper shall also be provided with one fusible sheet
      with operating temperature of 70
    . In case
      the air temperature is higher than 70
    , the fire damper shall be closed. Besides it can only
      be reset manually. All dampers are made by carbon steel
     
    普通通風(fēng)系統(tǒng),氣流含塵量150mg/m3,溫度≤60,排風(fēng)濕度>85%;排煙系統(tǒng):火災(zāi)溫度≤280,平時(shí):氣流含塵量150mg/m3,溫度≤60,排風(fēng)濕度>85%。風(fēng)量調(diào)節(jié)閥須為多葉對(duì)開葉片型,所有調(diào)節(jié)閥在任何情況下,都不能產(chǎn)生震動(dòng)或聲響,調(diào)節(jié)閥緊閉時(shí)其漏風(fēng)程度不能大于5%。調(diào)節(jié)閥體和轉(zhuǎn)軸須有良好密封;防火閥須符合當(dāng)?shù)叵谰旨坝嘘P(guān)中國(guó)國(guó)家標(biāo),防火閥應(yīng)同時(shí)配有一易熔片,其操作溫度為70,當(dāng)排經(jīng)的煙氣溫度大于70時(shí),將防火閥關(guān)閉。并只能以手動(dòng)復(fù)位。所有的風(fēng)閥均由碳鋼制作

    Trox, Halton, shinelong
     
    妥思、霍爾頓、顯隆
      Electric driver: BELIMO, SIEMENS, HONEYWELL, Trox


     
    風(fēng)閥電動(dòng)驅(qū)動(dòng)器:博力謀、西門子、霍尼韋爾、妥思

    Constant Air Volume
      Regulator(CAV)
     
    定風(fēng)量調(diào)節(jié)器

    The
      constant air volume regulator shall be the pressure-independent type. The
      automatic mechanical regulator with the air volume through the constant air
      volume regulator can strictly supply or exhaust air according to the dial
      scale without impact of pipe static pressure and air volume change. The valve
      body structure of the constant air volume regulator shall be the single-
      plate throttle and can automatically adjust the opening of the valve position
      according to the static pressure before the valve, so the constant air volume
      can be ensured. The square-shape constant air volume regulator shall be
      equipped with flanges on both ends. The both ends of the round-shape constant
      air volume regulator shall be the sockets with actuators. The constant air
      volume regulator can work at the static pipe pressure of 50-1000Pa and not be
      limited by the installation position which can be horizontal or vertical. The
      air volume calibration of each-set end unit shall be carried out in plant and
      the accuracy shall be ensured. It is made by carbon steel hot- galvanized
     
    定風(fēng)量調(diào)節(jié)器應(yīng)是壓力無(wú)關(guān)型,機(jī)械式自動(dòng)調(diào)節(jié)裝置,經(jīng)過定風(fēng)量調(diào)節(jié)器的風(fēng)量,可嚴(yán)格按照刻度盤標(biāo)定的風(fēng)量送風(fēng)或排風(fēng),不受管道干管靜壓以及風(fēng)量變化的影響。其閥體結(jié)構(gòu)應(yīng)為單閥板節(jié)流形式,并根據(jù)閥前靜壓的變化自動(dòng)調(diào)整閥位的開度,從而保證送風(fēng)量的恒定。方形的兩端應(yīng)帶法蘭,圓形定的兩端為插接口,并可附帶執(zhí)行器。定風(fēng)量調(diào)節(jié)器可在管道靜壓壓差501000Pa范圍內(nèi)正常工作,并且不受安裝位置的限制,可水平或垂直安裝。每臺(tái)末端裝置的風(fēng)量標(biāo)定工作應(yīng)在工廠進(jìn)行,并保證標(biāo)定的準(zhǔn)確性,同時(shí)應(yīng)能在現(xiàn)場(chǎng)進(jìn)行額定風(fēng)量的二次標(biāo)定,以適應(yīng)項(xiàng)目情況的變化,由熱鍍鋅材料制作

    Trox, Halton, shinelong
     
    妥思、霍爾頓、顯隆
      Electric driver: BELIMO, SIEMENS, HONEYWELL
     
    風(fēng)閥電動(dòng)驅(qū)動(dòng)器:博力謀、西門子、霍尼韋爾

    G.I. steel board air
      duct with accessory 

    鍍鋅鐵皮風(fēng)管

    For
      the rectangle air duct which is ≥800mm, the support bracket inside the pipe shall
      be used for reinforcement (see the assembly sequence). Combination flange
      rectangle air duct which is 1250mm≤ air duct edge length (A) ≤2250mm, the rib
      line and inner-duct support shall be used and the inner support part is 1
      piece. >2250mm, 2 pieces
    。All the ducts for air supply and
      return, air exhaust and exhaust smoke duct shall be generally made of
      galvanized sheets. The fabrication of all ducts sheets shall conform to
      Unless
      additional specified, all the ducts shall be made of galvanized steel sheet, Ducts
      thickness shall conform to the minimum thickness as specified by the above
      standard. Galvanized steel sheets shall meet the requirements of
      GB50243-2002. Rubber seal joint gaskets or suitable adhesive shall be used as
      air-tight seal for all flange joints
     
    對(duì)邊長(zhǎng)≥800mm的矩形風(fēng)管,采用管內(nèi)支撐架方式加固,對(duì)于1250mm≤風(fēng)管邊長(zhǎng) (A) ≤2250mm的風(fēng)管,采用楞線和管內(nèi)支撐加固方式,管內(nèi)支撐為1個(gè),大于22502個(gè)。所有一般空調(diào)送回風(fēng)、排風(fēng)和排煙風(fēng)管道由鍍鋅鋼板制成。所有金屬板的風(fēng)管道的制作須按照中國(guó)標(biāo)準(zhǔn)GB50243—2002。除特別說(shuō)明外,所有風(fēng)管須為鍍鋅鋼板風(fēng)管,板厚須同時(shí)符合上述標(biāo)準(zhǔn)內(nèi)所規(guī)定的最小厚度而制造。鍍鋅鋼板能滿足GB50243-2002之板材要求,所有法蘭接駁位須采用橡膠密封接合墊片或合適的膠粘劑作為氣密封

    China national
      standard high quality products: WuSteel, AnSteel, BaoSteel, BenSteel
    ,TongSteel
     
    國(guó)標(biāo)優(yōu)質(zhì)產(chǎn)品:武鋼、鞍鋼、寶鋼、本鋼、通鋼

    Diffuser (Incl. Round
      diffuser with air volume adjust, Displacement air port, Swirl diffuser)
     
    風(fēng)口(包括:帶風(fēng)量調(diào)節(jié)圓形散流器、置換風(fēng)口、旋流風(fēng)口)

    Round
      exhausts and supply diffuser with air volume adjustment: It shall be made of
      prefabricated aluminum alloy, corrosion by oxidation treatment; surface
      painted by the architect requires recognition of color. Center separate
      diffuser blades to be equipped with square or round neck. Each diffuser shall
      be equipped with a steel plate made of aluminum or more leaf off the air flow
      control valve, shall be painted black blade hidden by a built-in spacious
      style adjustable rod for adjustment
     
    帶風(fēng)量調(diào)節(jié)圓形排風(fēng)和進(jìn)風(fēng)散流器:由預(yù)制鋁合金材料制作,經(jīng)氧化防蝕處理后,表面按建筑師要求涂上認(rèn)可的顏色。中心葉片分離式散流器須配有方形或圓形頸,每個(gè)散流器須配有一個(gè)由鋁合金或鋼板制成的對(duì)開多葉式風(fēng)量調(diào)節(jié)閥,葉片須涂上黑色由一內(nèi)置隱敝式調(diào)校桿作調(diào)校

    Trox, Halton, shinelong
     
    妥思、霍爾頓、顯隆

    Displacement air
      port

    置換風(fēng)口

    Displacement
      air port: The shell and the support grid shall be made by galvanized plate
      which can be sprayed as RAL standard. The noise parameter must be the sound
      power level tested in the standard echo chamber. The supplier must provide
      the selection reports based on the actual project condition
     
    置換風(fēng)口:外殼和支撐格柵由鍍鋅鋼板制成,可根據(jù)RAL標(biāo)準(zhǔn)進(jìn)行噴涂。噪聲參數(shù)必須在標(biāo)準(zhǔn)回響室內(nèi)測(cè)得的聲功率噪聲,供貨廠家必須能提供針對(duì)本項(xiàng)目實(shí)際情況得出的選型報(bào)告

    Trox, Halton, shinelong
     
    妥思、霍爾頓、顯隆

    Diffuser
    散流器

    Swirl
      exhaust and supply diffuser with air volume adjustment: Swirl vanes can be
      independently adjusted to meet the different swirl air supply in different
      rooms. The panel shall be made of galvanized steel sheet and the surface shall
      be painted with powder as the project required. The swirl vane material shall
      be polystyrene. The color shall be white or black. The supplier must provide
      the selection reports based on the actual project condition
     
    帶風(fēng)量調(diào)節(jié)旋流排風(fēng)和進(jìn)風(fēng)散流器:旋流葉片具有單個(gè)可調(diào)節(jié)特點(diǎn),以滿足不同房間的不同旋流送風(fēng)特點(diǎn)。面板材料為鍍鋅鋼板,表面需根據(jù)工程要求粉末噴涂顏色,旋流葉片材料為聚苯乙烯,顏色為白色或黑色。噪聲參數(shù)必須在標(biāo)準(zhǔn)回響室內(nèi)測(cè)得的聲功率噪聲,供貨廠家必須能提供針對(duì)本項(xiàng)目實(shí)際情況得出的選型報(bào)告

    Trox, Halton, shinelong
     
    妥思、霍爾頓、顯隆

    Door Hot Air Curtain
     
    風(fēng)幕

    Wall
      mounted type heater, Horizontal Flow Q: refer to drawings, water temperature 90/40
    , noise level67dB(A)
     
    頂吹大門熱風(fēng)幕,水平安裝,配中間出風(fēng)噴嘴,流量見圖紙,水溫90/40,噪音67.0dB(A)

    Zehnder, Kampmann,
      TTL
     
    森德、卡普曼、TTL

    Wall Mounted Type
      Heater

    墻裝加熱器

    Horizontal
      installation, Flow Q: refer to drawings, water temperature 90/40
    , noise level67dB(A) ), indoor temperature:
      19

     
    水平安裝,流量見圖紙,水溫90/40,噪音67.0dB(A),室溫19

    Trox, Halton,
      Zehnder,
     
    妥思、霍爾頓、森德

    Warm air blower
    暖風(fēng)機(jī)

    Flow
      Q: refer to drawings, water temperature 90/40
    , noise level61dB(A),
      indoor temperature: 10

     
    流量見圖紙,水溫90/40,噪音61.0dB(A)
     
    ,室溫10

    Trox, Halton,
      Zehnder,
     
    妥思、霍爾頓、森德

    Exhaust Heads
     
    風(fēng)帽

    Installed
      the end of upper wind outlet dust, round type, cylinder type, square type,
      size see construction drawings, and vertical installation normally. It has
      fixed mechanical strength, can resist
      violent typhoon
     
    安裝于風(fēng)道上出口終端,有圓傘形,筒形和方形,尺寸按照施工圖,垂直安裝,具有一定機(jī)械強(qiáng)度,可抵抗強(qiáng)臺(tái)風(fēng)

    IMOS,
      BeijingHangtian Taizhou pipe equipment CO.LTD
      IMOS
    、北京航天、臺(tái)州管業(yè)

    Supports
     
    支吊架

    Meet
      drawing and specification

    按照?qǐng)D紙和規(guī)范

    Golkin, Shanghai
      Xinqi, Walraven
     
    固多金、上海新奇、
     
    沃雷文

    Anchor Bolt
     
    錨栓

     

    Hilti, Simpson, Fisher
     
    喜利得、辛普森、慧魚

    Fire-stopping
     
    防火封堵

    Refer
      to hot-water system
     
    參照熱水系統(tǒng)

    STI, 3M, Hilti
      STI
    、3M、喜利得

    Strainer
     
    水過濾器

    Refer
      to hot-water system
     
    參照熱水系統(tǒng)

    Watts, Danfoss, THT
     
    沃茨、丹佛斯、津?yàn)I瓦特斯

    Pressure Gauge,
      Temperature Gauge
     
    壓力表、溫度計(jì)

    Range
      and precision, see bidding document Chapter 7

    量程、精度參見招標(biāo)文件第七章規(guī)范

    GF, Honeywell,
      Dwyer, 
     
    喬治.費(fèi)歇爾、霍尼韋爾、德維爾

    Insulation
     
    橡塑保溫

    Meet
      drawing and specification

    按照?qǐng)D紙和規(guī)范

    Armacell,3M,Yingsheng
     

    阿樂斯、3M、贏勝,

    Rock Wool insulation
     
    保溫巖棉

    Meet
      drawing and specification

    按照?qǐng)D紙和規(guī)范

    Saint-Gobain, Owens Corning,
      CSR
     
    圣戈班、歐文斯科寧、西斯?fàn)?

    Shock absorber                                          減震器

    The
      spring shock absorber shall be applied as the centrifugal fan above 6#, the
      rubber pad shock absorber shall be applied as the centrifugal below 6#. Meet
      design and equipment manufacturer installation instruction at the same time
      6#
    以上的離心風(fēng)機(jī)應(yīng)采用彈簧減震器,6#以下的離心風(fēng)機(jī)可采用橡膠墊減震器;同時(shí)符合設(shè)計(jì)和設(shè)備制造商按照說(shuō)明

    Mason, EHASE-FLEX,
      JSC, Liaoning Tongze

    梅森、通力、兆山辰、遼寧同澤

    Flexible Joints
     
    柔性接頭

    Flexible
      duct shall be made of flexible metallic bellows using stainless steel,
      aluminum, galvanized steel or aluminum steel. Flexible joint shall meet the
      requirement of air-tightness and be suitable for specified air pressure and
      temperature conditions. Relevant material shall be fire-proofing material and
      shall conform to the regulations of local fire department
     
    柔性通風(fēng)管道應(yīng)由不銹鋼、鋁、鍍鋅或鋁鋼所制成的柔性金屬波紋管,柔性軟接頭的材料須滿足氣密性要求,適用于指定的風(fēng)壓和溫度條件。有關(guān)材料須為防火材料,防火程度須符合當(dāng)?shù)叵谰忠?

    1:高效過濾器檢漏流程  
         1.1 在待測(cè)HEPA上游一側(cè)引入PAO氣溶膠
         對(duì)于HVAC系統(tǒng)中的HEPA, 為使氣溶膠到達(dá)HEPA時(shí)時(shí)的濃度均勻,可將氣溶膠直接從系統(tǒng)風(fēng)機(jī)的負(fù)壓一側(cè)引入,如要從風(fēng)管中引入,則應(yīng)在距HEPA至少10倍風(fēng)管直徑處引入,并盡量減少拐彎(美國(guó)環(huán)境科學(xué)和技術(shù)學(xué)會(huì))。一般情況下,保持上游氣溶膠達(dá)到要求濃度,且濃度波動(dòng)在一定范圍即可。對(duì)于層流罩、超凈臺(tái)上的HEPA,氣溶膠直接從系統(tǒng)風(fēng)機(jī)的負(fù)壓一側(cè)引入。
     
         1.2 氣溶膠光度計(jì)初始化、設(shè)定100%、0%參比標(biāo)準(zhǔn)值
    按照氣溶膠光度計(jì)操作要求進(jìn)行初始化、設(shè)定報(bào)警值。將UPSTREAM采樣管與上游采樣口相連,測(cè)量上游氣溶膠的濃度。按照氣溶膠發(fā)生器操作要求調(diào)節(jié)發(fā)生的氣溶膠濃度,使上游氣溶膠濃度達(dá)到10~20ug/mL。  
         1.3 掃描檢漏      
         
         卸下HEPA的散流板,對(duì)整個(gè)濾器面、濾器與邊框之間、邊框與邊框之間以及邊框與靜壓箱之間的密封進(jìn)行掃描。掃描時(shí)采樣頭距濾器面約1英寸(約2.54cm),掃描速度不超過5cm/s。掃描按直線來(lái)回往復(fù)地進(jìn)行,線條間應(yīng)重疊。檢測(cè)過程中,若有報(bào)警聲(即%LEAKAGE(泄漏率)超過0.01%),表明有泄漏。泄漏處經(jīng)用硅膠堵漏或緊固以后再進(jìn)行掃描巡檢。檢查一個(gè)過濾器約為5min 左右,在測(cè)試的過程中,應(yīng)經(jīng)常確認(rèn)上游氣溶膠的濃度,注意在檢測(cè)過程中應(yīng)帶防護(hù)面罩和防護(hù)眼罩。      

         2 結(jié)果判定及處理   
         高效過濾器泄漏率應(yīng)小于等于0.01%。若HEPA在檢測(cè)過程中, 所有點(diǎn)的%LEAKAGE( 泄漏率%)都不超過0.01%,則判該HEPA合格,若有一處%超過0.01%,則判為不合格,并將該點(diǎn)標(biāo)記出來(lái),需修補(bǔ)或更換。高效過濾器濾料泄漏處允許用專用膠水修補(bǔ),但是單個(gè)泄漏處的面積不能大于總面積的1%,全部泄漏處的面積不能大于總面積的5%,否則必須更換。  
          3 高效過濾器檢漏周期  
         FDA在無(wú)菌藥品生產(chǎn)指南中建議對(duì)于無(wú)菌制劑生產(chǎn)車間每半年進(jìn)行一次檢漏,我國(guó)在GMP 檢查指南中建議通常一年一次。ISO14644 對(duì)已安裝HEPA的泄漏檢測(cè),建議的最長(zhǎng)時(shí)間間隔為24個(gè)月。DOP檢漏在HEPA 安裝或更換后都應(yīng)進(jìn)行。當(dāng)環(huán)境監(jiān)測(cè)顯示空氣質(zhì)量惡化、或當(dāng)產(chǎn)品無(wú)菌試驗(yàn)不合格、培養(yǎng)基模擬灌裝試驗(yàn)失敗時(shí),都可作為偏差調(diào)查的一部分進(jìn)行檢漏。需進(jìn)行檢漏試驗(yàn)的濾器還包括烘干隧道和干烤箱所使用的HEPA。
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